How we translate raw materials into certified high-fidelity speaker parts in our Jaipur export facilities.
Every component begins with Finite Element Analysis (FEA) modeling. We simulate mechanical displacement curves, magnetic flux distribution, and voice coil thermal dissipation to prevent field failures.
Using high-speed CNC milling and wire-EDM setups, we machine molds for cones, spiders, and baskets directly in our facility, maintaining geometry errors under ±0.02 mm.
Carbon fiber, Kevlar, and paper pulp matrices are pressed under custom temperature cycles. Voice coil wire tension is monitored on automatic winding setups.
Dampers and cones are assembled using heat-curing B-stage epoxy adhesives, ensuring structural integrity under high continuous mechanical loads.
Pre-production samples undergo sweeps in our anechoic chambers. Frequency response curves are recorded alongside Total Harmonic Distortion (THD) metrics.
100% of finished parts undergo Klippel sweeps on the lines. Approved components are packed in moisture-proof vacuum bags to protect against ocean shipping humidity.
We provide fast prototyping options and build tooling molds according to your specific geometric schematics.
